Plastic dish manufacturing plant
60/96型液压真空成型机
Configuration for 60/96 Hydraulic Vacuum Forming Machine
Ⅰ 主要参数 Main parameters
项目
Item
单位
Unit
参数
Parameter
备注
Remarks
型号
Model
FS-CX-60-96
适用材料
Applicable materials
PS
厚度克重按要求Thickness and gram weight as required
成型面积
Forming area
mm
600×960
送进长度
Feed length
500-1200
无级变速长度可调Infinitely variable speeds adjust length
成型深度
Forming Depth
最大50
Max50
产量
Efficiency
模/分钟
Mold/Minute
6-12
整机功率
Complete machine power
Kw
80
工作时功率
Working power
30
电源
Power supply
三相three phase
380v/50Hz
外形尺寸
Shape dimension
10000×2000×2500
整机重量
Total weight
Ton
5
Ⅱ 技术配置 Technical configuration
A 放料部分 Unwinding portion
电机自动补偿放料 Electric motor automatic compensation feed-in
电机功率
Motor power (kw)
0.75
放料长度
Feed length(mm)
B 加热部分 Heating portion
1. 加热器 Heater
中空远红外线加热片,加热均匀稳定,无氧化,寿命长 Hollow far infrared heating slice, heat uniform and steady, no oxidation, long operating life
2. 控温系统 Temperature control system
智能温控仪, 固态调压器, 满足各个加温区不同控温要求。
Intelligent temperature controller, solid state voltage regulator, meet requires of different temperature control in each heating zone.
3. 主要技术参数 Main parameters
加热区大小Size of heating zone (mm)
2000×700
温度控制区数
Number of temperature control zones
40
温度控制精度
Temperature control accuracy(℃)
±1
加热功率Heating power(kw)
55
C 成型部分Forming portion
1. 工作平台 Working platform
钢板焊接 退火定型处理
Steel board jointing process method,annealing and shaping processing
2. 导柱导套Guide pillar and guide bush
导柱采用G20CrNi2MoA轴承钢,淬火,抛光,表面镀硬铬
Guide pillar adopts G20CrNi2MoA bearing steel,quenching,polishing,hard chromium plating on the surface
导套采用专用F4套,运行平稳,寿命更长
Guide bush adopts special F4 sleeve, operate steadily and longer life
3. 液压泵电机 Hydraulic pump electric motor
交流电机 AC-motor
4. 液压元件 Hydraulic components
叶片泵,优质液压元件 Vane pump, high-quality hydraulic components
5. 真空泵 Vacuum air pump
采用上海优质旋片式真空泵,排气迅速,无噪声及油烟污染。
Adopt Shanghai high-quality sliding vane vacuum pump, exhaust rapidly, no noise and oil smoke pollution.
6. 送料 Feeding
伺服电机,送料采用双排链条光电控制送进机构,送片平稳可靠 Actuating motor, feed-in by double row chain photoelectric control feed-in structure, sent slice steady and reliable
7. 工序控制 Working process control
PLC, eview触摸屏智能控制,固态继电器无触点输出,长度、时间随意调节
PLC, eview intelligent control by touch screen, solid state relay contactless output, adjustable length and time
8. 主要参数 Main parameters
三相电机功率Three phase motor power(kw)
7.5
真空泵电机功率
Vacuum pump motor power (kw)
2.2
真空泵排气量
Vacuum pump air displacement (m³/min)
63
真空表 Vacuum gauge
0— -0.1
伺服电机功率 Actuating motor power (n.m)
15
D 切割收取部分 Cutting and collecting portion
1. 切割 Cutting
高速钢切刀,直线轴承,高频淬火镀硬铬导柱 High-speed steel cutting knife, linear bearing, high frequency quenching hard chromium plating guide pillar
2. 控制:恒一气缸,Airtac电磁阀 Control:permanent Hengyi air cylinder, Airtac electromagnetic valve
E 控制柜Control cabinet
加热控制柜一套
Heating control cabinet:one set
工序控制柜一套
Working procedure cabinet:one set
Ⅲ 成型机主要配套件Main accessories of forming machine
序号
Number
名称
Name
数量
Quantity
产地或品牌
Origin or Brand
1
导柱 Guide pillar
根Root
4
富士fushi
2
交流电机 AC-motors
台Set
烟台Yantai
3
伺服电机Actuating motor
奥诺AONUO
齿轮泵 Gear pump
榆次Yuci
真空泵 Vacuum pump
上海Shanghai
6
PLC
西门子Siemens
7
触摸屏Touch screen
Eview
8
固态继电器Solid state relay
个Piece
若干Several
永佳Yongjia
9
固态调压器Solid state voltage regulator
威海永佳Yongjia
10
液压缸Hydraulic cylinder
条Piece
11
气缸 Air cylinder
条piece
恒一Hengyi
12
电磁阀 Electromagnetic valve
亚德客Airtac
13
接触器 Contactor
人民电器People
14
空气开关 Air switch
继电器 Relay
16
中空远红外线加热片
Hollow far infrared heating slice
块Block
江苏jiangsu
Water Bottles Lab